TIAGO TIGOR CNG - SERVICE MANUAL

DRIVETRAIN-TA65 Star 41 15. LAY SHAFT ASSEMBLY: 1. Press cylinder roller bearing on lay shaft by using drift part no. 2702 5809 2603. 2. Fit the circlip. It should snugly fit. NOTE: Circlips are available in different thicknesses. 2.25mm,2.3mm,2.35mm,2.4mm. 3. Place first gear (lay shaft) on lay shaft by keeping dog teeth upward. 4. Install preselected circlip ( Circlip thickness should be so selected that there is no axial play of gear). 5. Place the double synchro pack fitted over the first gear. 6. Place engaging gear (1/2 speed) with circlip races downward and with slot on engaging gear on corresponding lug on synchrocone 7. Place springs (3 nos.) plungers (3nos.) into the hole in engaging gear (1/2 speed). 8. Place sleeve carrier and steel ball on it and slide reverse gear/shifter sleeve (1/2 speed) on it with fork slot in upward position. 9. Place the Rev gear/shifter sleeve on the layshaft.