TIGOR EV

BRAKES CONTENTS 1 TECHNICAL SPECIFICATIONS ................................................................................................................ 1 2 TIGHTENING TORQUES............................................................................................................................ 3 3 SPECIAL TOOLS........................................................................................................................................ 8 4 PRECAUTIONS .......................................................................................................................................... 8 5 DIAGNOSIS ................................................................................................................................................ 5 6 NESSECITY OF ABS WITH EBD............................................................................................................. 12 7 BRAKE HYDRAULIC LINES.................................................................................................................... 13 8 VACUUM BRAKE BOOSTER .................................................................................................................. 14 9 WORKING OF ANTI-LOCK BRAKING SYSTEM (ABS) ......................................................................... 15 10 ABS COMPONENTS ................................................................................................................................ 19 10.1 ABS 9 ELECTRONIC CONTROL UNIT / HYDRAULIC CONTROL UNIT (ECU / HCU) ................. 20 10.2 HYDRAULIC CONTROL UNIT ....................................................................................................... 21 10.3 WHEEL SPEED SENSOR: (MONITORS WHEEL SPEED) ......................................................... 21 10.4 ABS SYSTEM FAILURE WARNING LIGHT ................................................................................... 22 11 MAINTENANCE, ADJUSTMENTS & TEST ............................................................................................. 23 11.1 FRONT BRAKE MAINTENANCE ................................................................................................... 23 11.2 REAR BRAKE MAINTENANCE...................................................................................................... 25 11.3 BLEEDING OF HYDRAULIC SYSTEM .......................................................................................... 27 11.4 BRAKE TROUBLE SHOOTING...................................................................................................... 31 11.5 CHECK LIST FOR ENSURING SATISFACTORY FUNCTIONING OF SERVO............................. 32 11.6 STOP LIGHT SWITCH ADJUSTMENT .......................................................................................... 33 12 SNAP TYPE BRAKE LIGHT SWITCH INSTALLATION PROCEDURE ................................................. 33 13 REGENERATION SENSOR REMOVAL .................................................................................................. 35 14 ACCELERATOR PEDAL ASSEMBLY..................................................................................................... 35 15 BRAKE/CLUTCH PEDAL ASSEMBLY.................................................................................................... 36