TIAGO TIGOR BSVI - SERVICE MANUAL - DTC 24-12-2021

TATA BSVI Gasoline Program – EMS ECU Bosch DTC Troubleshooting Service Manual Version: 1.2 Date: 18-12-2019 Prepared By: Sunita Mandlik Checked By: Yeshwant Jadhav Approved By: Satish Kumar Document Part No: 2921 02 xxx xxxx Page: 687 of 1498 Copyright © TATA MOTORS Ltd. This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author. P0616-11: Starter Relay Circuit Low – Circuit Short to Ground Overview: ISO Code P0616-11 Customer Symptom Vehicle will not Start Fault Effects (On Vehicle) Vehicle will not Start as Crank is inhibited. Lamp Status (If Any) CE Lamp ON after 1 drive cycle Fault Detection Condition Ignition ON and Starter Relay 1 control pin of EMS ecu is short circuited to Ground. Normal Operating Condition Wiring Harness connections as per circuit schematic between EMS ecu and Starter relay 1, Relay Fully operational. Probable Trouble Area Improper Wiring Harness Connections, Starter relay Stuck Closed Healing Condition After 1 Drive cycles Fault permanent deletion 1. Clear DTC Command form Scan tool 2. Stack Over Flow. 3. 40 warm up cycles. 4.ECU flashing 5. ECU Power-Fail Component Details: Starter Relay is a normally open relay. It is an electrically controlled switch. By energizing the coil of the relay, its contacts get closed. Preliminary Checks: 1) Loose/ Damaged Connections between Starter Relay and EMS ECU. 2) Loose/ Damaged Connections between Starter Relay Contact pin X & Battery supply or Starter relay Contact pin X and Starter Relay-2 Contact pin X. 3) Check for back out of pins at ECU connector. 4) Check for damage of pins at ECU connector..