TIAGO BSVI MCE - SERVICE MANUAL

1.2L REVOTRON ENGINE 1.6. ENGINE SYSTEM .............................................................................................................................. 69 A AIR INTAKE SYSTEM ........................................................................................................................ 69 B BLOW BY SYSTEM............................................................................................................................ 71 C LUBRICATION SYSTEM.................................................................................................................... 72 D EXHAUST SYSTEM ........................................................................................................................... 76 E COOLING SYSTEM............................................................................................................................ 79 F FUEL SYSTEM ................................................................................................................................... 82 1.7. ENGINE ON VEHICLE SERVICE PROCEDURE ......................................................................... 85 A ENGINE REMOVAL AND INSTALLATION FOR MT VEHICLE......................................................... 85 B ENGINE REMOVAL AND INSTALLATION FOR AMT VEHICLE ...................................................... 90 C AIR FILTER ASSY .............................................................................................................................. 95 D INJECTION SYSTEM ......................................................................................................................... 95 E SPARK PLUG .................................................................................................................................... 96 F EXHAUST SYSTEM ........................................................................................................................... 96 G FUEL SYSTEM ................................................................................................................................... 99 H COOLING SYSTEM.......................................................................................................................... 105 I REMOVAL OF ACCESSORIES ....................................................................................................... 108 1.8. ENGINE OVEHAULING (ON OVERHAUL STAND) ................................................................. 110 A ENGINE DIS-ASSEMBLY................................................................................................................. 110 I REMOVAL OF INTAKE MANIFOLD............................................................................................ 110 II REMOVAL OF EXHAUST MANIFOLD........................................................................................ 111 III REMOVAL OF OIL SUMP ........................................................................................................... 112 IV REMOVAL OF SENSORS........................................................................................................... 112 V REMOVAL OF ACCESSORIES .................................................................................................. 113 VI REMOVAL OF TIMING CHAIN.................................................................................................... 116 VII REMOVAL OF CYLINDER HEAD AND CAMSHAFT.................................................................. 117 VIII REMOVAL OF CYLINDER HEAD SUB-ASSEMBLIES............................................................... 118 IX REMOVAL OF CYLINDER BLOCK SUB-ASSEMBLIES ............................................................ 120