ZEST BOLT Service Manual

AIR CONDITIONING CONTENTS 11.1 PRECAUTION.. .......................................................................................................................... 1. 11.2 TECHNICAL SPECIFICATIONS .. ............................................................................................. 2. 11.2.1 TIGHTENING TORQUES .......................................................................................................... 3. 11.3 DIAGNOSIS ............................................................................................................................... 7. 11.4 MAINTENANCE; INSPECTION; AND TEST ............................................................................ 9. 11.4.1 AC PERFORMANCE TEST.. ..................................................................................................... 9. 11.5 SERVICING PROCEDURE FOR BEHR . .................................................................................. 9. 11.5.1 BOWDEN CABLE SERVICING .. ............................................................................................... 9. 11.5.2 REMOVAL AND REFITMENT OF CABLE FROM HVAC.. ...................................................... 10. 11.5.3 REMOVAL OF WIRING HARNESS CONNECTORS FROM CONTROL PANEL ................... 10. 11.5.4 SERVICING OF BLOWER ASSEMBLY .. ................................................................................ 11. 11.5.5 SERVICING OF HEATER ASSEMBLY . .................................................................................. 11. 11.5.6 SERVICING OF FILTER.. ........................................................................................................ 12. 11.5.7 SERVICING OF KINEMATIC ................................................................................................... 13. 11.5.8 RESISTER SERVICING . ......................................................................................................... 14. 11.5.9 SERVICING OF THERMOSENSOR ....................................................................................... 14. 11.5.10 SERVICING OF CONDENSOR.. ............................................................................................. 15. 11.6 SERVICING PROCEDURE FOR SUBROS .. .......................................................................... 17. 11.6.1 REMOVAL AND REFITMENT OF CABLE FROM HVAC.. ...................................................... 17. 11.6.2 REMOVAL OF WIRING HARNESS CONNECTORS FROM CONTROL PANEL. .................. 18. 11.6.3 SERVICING OF BLOWER ASSEMBLY .................................................................................. 18. 11.6.4 SERVICING OF HEATER ASSEMBLY ................................................................................... 19. 11.6.5 SERVICING OF FILTER .......................................................................................................... 19. 11.6.6 SERVICING OF KINEMATIC OF AIR MODE. ......................................................................... 20. 11.6.7 RESISTER SERVICING .......................................................................................................... 21. 11.6.8 SERVICING OF THERMOSENSOR ....................................................................................... 21. 11.6.9 SERVICING OF CONDENSOR. .............................................................................................. 22. 11.7 SCHEMATIC DIAGRAM OF AC CYCLE ................................................................................ 24. 11.8 LAYOUT OF AC SYSTEM (BEHR) ......................................................................................... 25. 11.9 MAIN PARTS OF AC SYSTEM. ............................................................................................... 26. 11.10 HVAC CONTROL ..................................................................................................................... 28. 11.11 EXPLODED VIEW .................................................................................................................... 30. 11.11.1 EXPLODED VIEW OF HAVC(BEHR) ....................................................................................... 30. 11.11.2 EXPLODED VIEW OF HAVC(SUBROS IF FITTED) .. .............................................................. 31. 11.12 DISCHARGING OF SYSTEM. .................................................................................................. 32. 11.13 SYSTEM CHARGING AND EVACUATION ... .......................................................................... 33. 11.14 FLUSHING THE A/C SYSTEM FOR CONTAMINATION OF LUBRICATING OIL . ................ 36.