ZEST BOLT Service Manual

BODY 47 ASSEMBLY 1. Fix the door to the vehicle after tightening the two mounting bolts and connect the electrical connections. 2. Fix the outer handle gasket. 3. Fix the outer Handel bracket from inside and tighten its fasteners. 4. Exactly seat the door handle over its bracket and push it towards the arrow direction so that it seats over the unlock linkage mechanism inside. 5. Place the door lock unit and its screws in clockwise direction so that the door lock unit gets fixed and cover it with plastic grommet 6. Fix the door latch using the three screws and connect its two linkages to the door handle and lock unit. 7. Tighten the bell crank lever and fix the linkage of latch to it. 8. Place the window regulator in the door and tighten it. 9. Place the front door glass mould over the glass guide channel. 10. Position and fix movement of glass and in case if not so remove the glass and refix the front door glass mould. 11. Fix the outer door belt and tighten its screws. 12. Connect the wiring harness snaps and fix the latch and window actuator connections. 13. Fix the three screws of door pull inner to the door trim. 14. Fix the door trim assembly to the door and tighten its screw to the bottom. 15. Press fit the door pull outer. 16. Fix the linkages to the door release lever and fix it over door trim, tighten its screws. 17. Connect the window winding switch connector and fix it over the door pull outer. 18. Mount the OVRMS using three screws and fix the cover plate and rubber boot over it.