ZEST BOLT Service Manual

BODY 25 9.9.2 REMOVAL AND REFITMENT OF END MODULE: REMOVAL: 1. Park the car on the two-post lift and lift it up. 2. Remove the front bumper and splash guard – Refer removal and refitment of front bumper) 3. Disconnect fog lamp connection. 4. Remove both the head lamps and its electrical connection. 5. Drain the engine coolant in suitable container. 6. Disconnect radiator wiring harness connection. 7. Evacuate AC system gas using suitable recycling equipment. 8. Disconnect the condenser inlet and outlet pipes from the condenser end. 9. Remove the engine hood latch. 10. Disconnect the Engine Outlet (to Radiator inlet) coolant hose from radiator end. 11. Following procedure is applicable for SDE engine only. a) Disconnect the intercooler inlet and outlet pipe from inter cooler. b) Disconnect hose radiator vent to auxiliary tank. c) Disconnect the power steering cooling loop. c) Remove the air intake smorket mounting fasteners on the cooling module. 12. Disconnect the radiator outlet (to Engine inlet) coolant hose from radiator end. 13. Remove fasteners from bottom bracket of cooling module. 14. Loose and remove the cooling module mounting fasteners. (4 on RH and 5 on LH side). 14 Remove the cooling module from bottom.