ZEST BOLT Service Manual

DRIVETRAIN-TA65 Star 59 9. Place the 3/4 shifter fork on the 3/4 shifter Shaft in such a way that it sits properly on the 3/4 shifter dog as shown in figure (and lock it by dowel pin. 10. Place the lay shaft assembly and input shaft assembly together along with shifter rail assembly. 11. Fix the reverse gear assembly on the rear housing half into the seat of reverse idler gear. Also fix the reverse lever bracket. 12. Ensure that all the spiral pins are pressed properly. 13. Apply liquid gasket (Anabond 90 or 3 bond 12S00) with proper bead size on front half / interface. 14. Assemble the housing (rear half) on lay shaft input shaft and shifter shaft and tap it gently and uniformly so that it gets located on lay shaft and input shaft bearing. 15. Fix the housing (rear half) and tighten the flanged mounting bolts to specified torque.