ZEST BOLT Service Manual

DRIVETRAIN-TA65 Star 54 11. Install preselected thickness circlip on it. 12. Place 3rd gear lay shaft with its dog teethupwards. 13. Fit preselected circlip. 14. Place synchrocone (3rd gear). 15. Place engaging gear with circlip recess downward and with slot on engaging gear on corresponding lug on synchrocone. Place springs (3 nos.) carrier (3/4/5) (3 nos.) and steel balls (3 nos.) and slide shifter sleeve (3/4/5 speed) on it. Ensure that the slot for fork pad on shifter sleeve (3/4/5) will be in downward position. 16. Place synchrocone (4th gear) and locate its lug into slots of engaging gear. 17.Place 4th gear. 18.Place spacer. 19. Press deep groove ball bearing with taper groove for lock plate side upwards on lay shaft using drift part no. 2641 5890 2601. 20. Press the cap on Lay shaft oil hole bore (below the final drive pinion).