ZEST BOLT Service Manual

DRIVETRAIN-TA65 Star 52 3. 1st / 2nd SYNCHROPACK ASSEMBLY: 1. Place inner cone. 2. Place the intermediate cone in such a way that the lugs sit exactly in the slots of 1st gear 3. Now place the outer synchro cone. 4. Place the engaging gear in such a way that the inner cone lugs sit properly inside the grooves provided in the engaging gear. 5. Place the engaging gear 1st and 2 nd such that the reverse gear tooth over it is towards the 1st gear. 6. Place the 2 nd gear and assemble the twin cones as shown and place it over the engaging gear as shown in below figures.