ZEST BOLT Service Manual

DRIVETRAIN C549 3 4.1.1.2. TECHNICAL SPECIFICATIONS TYPE 1.3 QUADRAJET Cover Assembly diaphragm type Disc assembly with pre-damper spring Release bearing assembly self-centering type CLUTCH DISC 1. Outside Diameter 215 mm (max) 2. Inside Diameter 147 mm (max) 3. Thickness of clutch disc with new lining under 4500 N load 6.8 ± 0.3 mm 4. Max Permissible out of parallality of each lining surface of clutch disc 0.3 5. Max Permissible imbalance of Clutch disc 30gm-mm 6. Cushioning of clutch disc 0.6 to 0.9 7. Total friction area (both sides) 386 cm² CLUTCH PRESSURE PLATE 1. Max. Height of pressure plate housing from mounting face. 35.6 mm 2. Height of Diaphragm spring (finger ) from cover mounting surface 32.9 mm 3. Max. permissible imbalance of pressure plate assembly 150gm.mm 4. Max. Permissible face run out of release bearing contact surface of diaphragm 0.8 mm 5. Clamp load (min. on unloading curve) 4500N 6. Max. release load (New gauge plate) 1400N 7. Release travel 8.0 + 1 mm 8. Max wear travel 4 mm 9. Min. pressure plate lift for release travel of 8.5mm 1.5 mm