ZEST BOLT Service Manual

ENGINE 1.3L QUADRAJET (90PS) 82 INSTALLATION: 1. Slide fuel level sensor (in arrow direction) and fix it. (press fit type) 2. Connect electrical connector of fuel level sensor. 3. Install fuel module assembly into vehicle. (Refer Fuel module installation procedure). 4. Reconnect battery. PRECAUTIONS: Before attempting any service on fuel system, following cautions should be always followed for personal safety and to avoid system damages. a) Disconnect negative cable at battery. b) DO NOT smoke, and place ‘No SMOKING” sign near work area Make sure to have fire extinguisher handy. c) Make sure to perform work in well ventilated area and away from any open fire/flames. d) Wear Safety glasses e) To relieve fuel vapor pressure in fuel tank, remove fuel filler cap fuel filler neck and then reinstall it. f) As fuel lines are at high pressures when the engine is stopped, loosening or disconnecting fuel line will cause dangerous spout of fuel. Before loosening/ disconnecting fuel lines, please follow the “Fuel Pressure Relief Procedure” described in this section. g) Small amount of fuel may drip after the fuel lines are disconnected. In order to reduce the risk of personal injury, cover the pipe/ hose ends with suitable blind with no rust or contamination. h) After servicing, make sure that the fuel hoses and clamps are connected according to the hose fitment instructions given in vehicle instruction manual. i) After servicing, check for fuel leakages at fuel hose joints