ZEST BOLT Service Manual

ENGINE 1.3L QUADRAJET (90PS) 50 NOTE : Replace the copper washers on the connectors. NOTE : Follow the order shown in the figure for each tightening sequence. The tightening to 0.8 - 1.0 Kg-m is performed in two stages: pre tightening to 0.4 Kg-m followed by an additional tightening of 0.8 - 1.0 Kg-m 65. Position a new gasket between the crankcase and the engine oil return pipe to the turbocharger. 66.Tighten the M6 bolts securing the engine oil return pipe from the turbocharger, crankcase side, to a torque of 0.8 ~ 1.0 kg-m. 67.Fit the protective strips to the oil filter and the engine oil heat exchanger. 68.Place the electrical wiring in position and fasten it to the bands on the air capacity chamber. 69.Connect the electrical connection to the E.G.R. solenoid valve. 70.Connect the electrical connection to the fuel pressure regulator. 71.Secure the electrical connection for the pressure relief sensor. 72.Connect the electrical connection to the fuel pressure sensor. 73.Refit the electrical wiring in its seat and secure. 74.Tighten the bolts securing the wiring duct to the cylinder head. 75.Connect the electrical connection for the air conditioning compressor engagement solenoid valve. 76.Connect the electrical connection to the timing sensor. 77.Secure the electrical connections to the injectors. 78.Secure the electrical connections to the heater plugs. 79.Connect the electrical connection to the engine oil pressure warning light switch. 80.Connect the electrical connection for the engine rpm sensor. 81.Secure the electrical connection to the engine coolant temperature sensor. 82.Connect the electrical connect ion for the (pneumatic) throttle control solenoid valve 83.Remove the engine from the overhaul stand.