ZEST BOLT Service Manual

ENGINE 1.3 QUADRAJET (75PS) 57 3A.1.2.3.5 ENGINE BLOCK – ASSEMBLY 1. Fit the tool (1) 287158900628 (Flange). 2. Turn the crankshaft using the tool fitted previousl.y 3. Fit the connecting rod-piston assemblies and align in accordance with the following references. NOTE : Piston grade code located at (1) may be: A - B - C or AM - BM - CM for oversize pistons. The arrow (2) shows the timing side. Area where the number of the matching cylinder liner is stamped and is indicated by (3) in the fig. above. Exhaust (4a) on the piston skirt which should be aligned with the oil jet (4b). 4. Refit the piston-connecting rod assemblies (1a) in their seats with upper connecting rod bearing halves using tool (1b). NOTE : Q The connecting rod bearing halvesmay be identified as follows: Q upper connecting rod bearing half, connecting rod side, trimetallic and dark in colour; Q lower connecting rod bearing half, cap side bimetallic, light coloured with a hole. Q Never reverse the positioning of the connecting rod bearing halves under any circumstances. 5. Fit the calibrated wire (plastic gage) for measuring the bearing clearance.