ZEST BOLT Service Manual

GENERAL 1 1.1 GOOD WORKSHOP PRACTICES AND SAFETY PRECAUTIONS: • Always ensure that all the repair / maintenance work carried out should be as per the instructions provided in the workshop manual. • Use protective clothing, apron, hand gloves, and safety shoes while working in the workshop. • Do not wear watch, rings and belt while serving the vehicle. • Keep your work area, equipment and tools clean at all times. • Make sure you use the proper tool for the job and use it the right way. The improper tool or its incorrect use can damage the part you are working on or cause injury or both. • Never keep the tools on the floor/vehicle. The tools should be kept in the tool box after use. • Cover fenders, seats, steering wheel and any other parts those are likely to get scratched/soiled before starting any service work. • While servicing the vehicle in engine running condition make sure that the gear shifting lever is in neutral position and parking brake is fully applied. Never run the engine without proper ventilation and adequate means of getting rid of exhaust gases. • Prior to removing or disassembling parts, they must be inspected carefully to isolate the cause for which the service is called for. • All the reusable dismantled components must be kept in clean enamel coated white tray sequentially in an orderly manner to facilitate their accurate and proper reinstallation. • Never reuse the parts like oil seals, gaskets, packing, O-rings, locking washers, split pins, self locking nuts and certain other parts. • Plug the ports / openings of aggregates such as Common rail / Injectors, HP Pump TMC, etc., whenever removed from the car.