SAFARI BSVI - SERVICE MANUAL

KRYOTEC ENGINE 83 7. ENGINE ON VEHICLE SERVICE PROCEDURE A. ENGINE REMOVAL 1. Raise and support the vehicle (Refer to 04 - Vehicle Quick Reference/Hoisting/Standard Procedure). 2. Remove the battery (Refer to 08 - Electrical/Battery System/BATTERY/Removal and Installation). 3. Remove the battery tray (Refer to 08 - Electrical/Battery System/TRAY, Battery/Removal and Installation). 4. Remove the front wheels (Refer to 22 - Tires and Wheels/Removal and Installation). 5. Remove the front belly pan (Refer to 13 - Frame and Bumpers/Under Body Protection/BELLY PAN/Removal and Installation). 6. Remove the front wheel splash shields (Refer to 23 - Body/Exterior/SHIELD, Splash/Removal and Installation). 7. Remove the front fascia (Refer to 13 - Frame and Bumpers/Bumpers/FASCIA, Front/Removal and Installation). 8. Remove the bolts and the front bumper reinforcement. 9. Remove the right and left lower load beam (Refer to 13 - Frame and Bumpers/Frame/LOAD BEAM, Lower/ Removal and Installation). 10. Remove the engine cover (Refer to 09 - Engine/COVER, Engine/Removal and Installation). 11. Remove the air cleaner body (Refer to 09 - Engine/Air Intake System/BODY, Air Cleaner/Removal and Installation). 12. Remove the fuel filter (Refer to 14 - Fuel System/Fuel Delivery/FILTER, Fuel/Removal and Installation). 13 Disconnect the Mass Air Flow (MAF) sensor wire harness connector (1). 14. Loosen the clamp (2) and remove the MAF sensor from the turbocharger air inlet pipe (4). 15. Loosen the clamp (3) and disconnect the engine oil vapor hose from the tube side. 16. Loosen the clamp (4) and remove the air intake pipe from the turbocharger. 17. Drain the transmission fluid (Refer to 21 - Transmission and Transfer Case/Manual/FLUID/Standard Procedure). 18. Drain the cooling system (Refer to 07 - Cooling - Standard Procedure). 19. Recover the refrigerant from the refrigerant system (Refer to 24 - Heating and Air Conditioning/Plumbing - Standard Procedure). 20. Remove the left front head lamp (Refer to 08 - Electrical/Lamps/Lighting - Exterior/UNIT, Front Lamp/Removal and Installation). 21. Remove the right front head lamp (Refer to 08 - Electrical/Lamps/Lighting - Exterior/UNIT, Front Lamp/Removal and Installation). 22. Remove the exhaust pipe hanger bolts (1).