SAFARI BSVI - SERVICE MANUAL

KRYOTEC ENGINE CONTENTS 1 GENERAL INFORMATION ...................................................................................................................... 1 A ENGINE INTRODUCTION................................................................................................................ 1 B TECHNICAL SPECIFICATION......................................................................................................... 2 C ASSEMBLY CLEARANCES ............................................................................................................. 3 D LEAKAGE RATES ............................................................................................................................ 6 E SPECIAL TOOLS.............................................................................................................................. 6 F RECOMMENDED LUBRICANTS AND COOLANTS (REFER OWNER'S MANUAL)....................... 9 2 TROUBLESHOOTING............................................................................................................................ 10 3 CONSTRUCTIONAL AND SERVICE DETAILS .................................................................................... 18 4 EXPLODED VIEW .................................................................................................................................. 23 5 ENGINE TESTS AND DIAGNOSIS........................................................................................................ 63 A ENGINE TESTS.............................................................................................................................. 63 B REGULAR MAINTENANCE ........................................................................................................... 67 i ENGINE OIL AND FILTER CHANGE ............................................................................................ 67 ii ENGINE COOLANT REPLACEMENT........................................................................................... 68 iii AIR FILTER ELEMENT REPLACEMENT...................................................................................... 69 iv FUEL FILTER REPLACEMENT .................................................................................................... 70 v DRAINING WATER FROM FUEL FILTER .................................................................................... 71 vi AC COMPRESSOR, ALTERNATOR BELT REPLACEMENT....................................................... 72 vii DPF REGENERATION / CLEANING............................................................................................. 73 viii HYDROSTATIC LOCKED ENGINE............................................................................................... 73 viii CHECKING ENGINE OIL PRESSURE.......................................................................................... 74 6 REPAIR AND INSPECTION DETAILS .................................................................................................. 75 A TIMING BELT...................................................................................................................................... 75 B FUEL TANK ........................................................................................................................................ 76 C CYLINDER HEAD ............................................................................................................................... 77 D CYLINDER HEAD GASKET ............................................................................................................... 78 E VALVE SPRING.................................................................................................................................. 79 F CYLINDER BORE DEGLAZING......................................................................................................... 80