SAFARI BSVI - SERVICE MANUAL

HVAC 35 b. NO COOL AIR TROUBLESHOOTING HINTS : A/C compressor system malfunction - Step 2 or A/C switch system mal- function - Step 3, 4 Step Inspection Action 1 Inspect air blow out Does air blow out? Yes Go to next step No Go to step 1 of troubleshooting indexes No. 1, 2 2 Inspect A/C compressor opera- tion Start engine Turn both A/C switch and blower switch on. Does A/C compressor operate? Yes Go to next step No Go to next step 3 Inspect A/C switch indicator light Does A/C switch indicator light illuminate Yes Go to step 5. NO Go to next step. 4 Inspect A/C switch Is it okay? Yes Inspect wiring harness between climate control unit and resistor. No Replace climate control unit. 5 Inspect A/C relay (Coil-side) Is it okay? Yes Repair wiring harness between A/C relay and PWM (Terminal S). No Replace A/C relay. 6 Inspect A/C relay (Switch-side) Is it okay? Yes Install A/C relay, then go to next step. No Replace A/C relay. 7 Verify whether malfunction is in magnetic clutch and thermal pro- tector or wiring harness (Between a/c relay and magnetic clutch) Test voltage at magnetic clutch connector terminal A (A/C con- trol signal) . Is voltage approximately 12 V? Yes Inspect magnetic clutch, If magnetic clutch is normal Recheck malfunction symptoms, then repeat from Step 1 if malfunction recurs. If magnetic clutch is malfunctioning: Replace compressor, then go to next step. No Repair wiring harness between A/C relay and magnetic clutch, then go to next step. 8 Verify that malfunction symptom occurs after repair Does cool air blow out? (Is re- frigerant system performance test result correct?) Yes Troubleshooting completed. Explain repairs to customer. No Recheck malfunction symptoms, then repeat from Step 1 if malfunction recurs.