SAFARI BSVI - SERVICE MANUAL

BRAKE (EPB) CONTENTS 1 TECHNICAL SPECIFICATION................................................................................................................. 1 2 SYSTEM DETAILS ................................................................................................................................... 2 3 TIGHTENING TORQUE............................................................................................................................ 4 4 GENERAL SYMPTOMS DIAGNOSIS...................................................................................................... 8 5 NECESSITY OF ABS WITH EBD .......................................................................................................... 10 6 WORKING OF ANTI-LOCK BRAKING SYSTEM (ABS):...................................................................... 12 7 ABS 9ELECTRONIC CONTROL UNIT / HYDRAULLIC CONTROL UNIT (ECU/HCU) ....................... 15 8 WHEEL SPEED SENSOR (MONITORS WHEEL SPEED).................................................................... 17 9 ABS SYSTEM FAILURE WARNING LIGHT.......................................................................................... 18 10 MAINTAINANCE, INSPECTION AND TEST ......................................................................................... 19 11 REGULAR MAINTENANCE ................................................................................................................... 20 A BRAKE BLEEDING PROCEDURE ........................................................................................................ 20 B ABS SECONDARY CIRCUIT BLEEDING PROCEDURE (USING DIAGNOSTIC TOOL) ..................... 21 C FRONT BRAKE CALIPER PAD REPLACEMENT ................................................................................. 22 D BRAKE FLUID DRAINING PROCEDURE.............................................................................................. 23 E BRAKE LIGHT SWITCH ADJUSTMENT................................................................................................ 23 F CALIPER GREASING ............................................................................................................................ 23 G DISC RUN-OUT MEASUREMENT PROCEDURE ................................................................................ 24 12 ON VEHICLE REPAIRS ......................................................................................................................... 25 A FRONT CALIPER ASSEMBLY WITH CARRIER ................................................................................... 25 B BRAKE CALIPER ASSEMBLY DISMANTLING ..................................................................................... 25 C FRONT AND REAR BRAKE DISC REMOVAL ...................................................................................... 28 D REAR CALIPER ASSEMBLY WITH CARRIER ..................................................................................... 28 E REAR BRAKE CALIPER PAD REPLACEMENT FOR EPB CALIPER ................................................... 29 F C667 CALIPER RECEPTACLE HOUSING WITH CPA ......................................................................... 31 G VACCUM LINES..................................................................................................................................... 32 H BOOSTER ASSEMBLY.......................................................................................................................... 33 I TANDEM MASTER CYLINDER & BOOSTER ASSY ............................................................................. 35 J BOOSTER NRV ..................................................................................................................................... 36 K BOOSTER ASSEMBLY.......................................................................................................................... 36 13 DISMANTLING, INSPECTION AND ASSEMBLY ................................................................................. 38 A FRONT CALIPER ASSEMBLY .............................................................................................................. 38 B REAR CALIPER ASSEMBLY................................................................................................................. 39