SAFARI BSVI - SERVICE MANUAL

BRAKES (Non EPB) 29 Smear sliding pins with the grease provided in the kit. 4. Fit the sliding pin rubber boot on to the sliding pin. CAUTION Do not use mineral base grease for lubricating sliding pin. Using mineral base causes swelling of sliding pin rubber bush. 5. Insert the sliding pin into the carrier bores and fit the sliding pin boots on to the carrier (thick collar end of the boot). 6. Now fit the caliper housing to the carrier in the reverse order of removal. NOTE Adjust the sliding pin such that the flat end should match caliper housing slot. 7. Tighten the pin bolt with specified torque. C. FRONT AND REAR BRAKE DISC REMOVAL 1. Remove Caliper assembly. (refer procedure of caliper removal) 2. Remove the mounting screw of disc & take out the disc. DISC INSPECTION Before assembling the caliper back to the carrier, the disc should be inspected. The disc should be cleaned with dry cloth, oil traces to be wiped out completely. The disc should be free from score marks. If scored, replace with new one NOTE Minimum thickness of front disc = 25mm & Rear Disc = 8mm After fitment, the run out of the disc should be measured. (For procedure refer disc run-out measurement procedure.) NOTE Before assembly clean the mating faces of the hub and brake disc. FITMENT For fitment follow reverse procedure of removal.