SAFARI BSVI - SERVICE MANUAL

BRAKES (Non EPB) 27 13.ON VEHICLE REPAIRS A. FRONT CALIPER ASSEMBLY WITH CARRIER REMOVAL 1. Apply parking brake & keep the gear shift lever in neutral position. 2. Jack up the vehicle and remove wheels. 3. Remove hose from caliper body by taking out the banjo bolt and collect the brake fluid from caliper in a clean container. Block the brake hose using a dust cap to prevent loss of brake fluid and prevent contamination and keep the pipe in the vertically up-straight position. 4. Loosen and remove the mounting bolts of caliper assembly. 5. Remove the caliper assembly along with the carrier from the brake disc. NOTE If only the caliper housing has to be removed.  After disconnection of from caliper body above Sr. No. 3, remove the both pin bolts and take out the caliper housing. FITMENT For fitment, follow the reverse procedure of removal. B. BRAKE CALIPER ASSEMBLY DISMANTLING NOTE To overhaul caliper assembly, the carrier assembly need not be removed from the vehicle. (Refer the note at the end of caliper assembly with carrier removal in this section.) 1. Remove the caliper pads. (For procedure refer caliper pad replacement process in this section.) 2. Loosen and remove the pin bolts. 3. Separate the caliper housing from the carrier. 4. Remove the sliding pin boot along with the sliding pin from the carrier and separate the sliding pin boot and the sliding pin. 5. Pull out the pad sliders from the carrier.