SAFARI BSVI - SERVICE MANUAL

BRAKE (Non EPB) CONTENTS 1 TECHNICAL SPECIFICATION................................................................................................................. 1 2 SYSTEM DETAILS ................................................................................................................................... 2 3 TIGHTENING TORQUE............................................................................................................................ 4 4 GENERAL SYMPTOMS DIAGNOSIS...................................................................................................... 9 5 NECESSITY OF ABS WITH EBD .......................................................................................................... 11 6 VACCUM BRAKE BOOSTER................................................................................................................ 11 7 WORKING OF ANTI-LOCK BRAKING SYSTEM (ABS) ....................................................................... 13 8 ABS 9 ELECTRONIC CONTROL UNIT / HYDRAULLIC CONTROL UNIT (ECU\HCU) ...................... 16 9 WHEEL SPEED SENSOR (MONITORS WHEEL SPEED).................................................................... 18 10 ABS SYSTEM FAILURE WARNING LIGHT.......................................................................................... 19 11 MAINTAINANCE, INSPECTION AND TEST ......................................................................................... 20 12 REGULAR MAINTENANCE ................................................................................................................... 21 A BRAKE BLEEDING PROCEDURE ........................................................................................................ 21 B ABS SECONDARY CIRCUIT BLEEDING PROCEDURE (USING DIAGNOSTIC TOOL) ..................... 22 C CALIPER PAD REPLACEMENT ............................................................................................................ 23 D PARKING BRAKE ADJUSTMENT ......................................................................................................... 24 E BRAKE FLUID DRAINING PROCEDURE.............................................................................................. 25 F BRAKE LIGHT SWITCH ADJUSTMENT................................................................................................ 25 G CALIPER GREASING ............................................................................................................................ 25 H DISC RUN-OUT MEASUREMENT PROCEDURE ................................................................................ 26 13 ON VEHICLE REPAIRS ......................................................................................................................... 27 A FRONT CALIPER ASSEMBLY WITH CARRIER ................................................................................... 27 B BRAKE CALIPER ASSEMBLY DISMANTALING .................................................................................. 27 C FRONT AND REAR DISC REMOVAL.................................................................................................... 29 D REAR CALIPER ASSEMBLY WITH CARRIER...................................................................................... 30 E PARKING BRAKE .................................................................................................................................. 32 F PARKING BRAKE CABLE REMOVAL ................................................................................................... 33 G HAND BRAKE LEVER REMOVAL ......................................................................................................... 34 H VACCUM LINES..................................................................................................................................... 35 I BOOSTER ASSEMBLY.......................................................................................................................... 36