SAFARI BSVI - SERVICE MANUAL

CLUTCH RELEASE SYSTEM 9 8. ASSEMBLY OF CLUTCH CONTROL BRACKET 1. Position clutch control bracket Assembly on firewall and tighten all Hex Flange nut M8 mounting with tightening torque 2~2.4 kgf-m. 2. Assemble Accelerator pedal Assembly. (Follow Accelerator pedal Assembly procedure). 3. Insert the clutch master cylinder from engine compartment to clutch pedal box through firewall cut-out, ensure CMC aligned with pedal box and rotate 45º anticlockwise till it get lock and ensure suction port become vertical. (Ensure this is snap type arrangement) 4. Insert the CMC eye (snap type) on clevis pin, mounted on the clutch pedal box. 5. Ensure clutch pedal effort within (8.8) to 12.6kg, with release bearing load 1780 ± 180n (disc). 6. Fix stop light switch on bracket. 7. Connect Electrical connection to the stop light switch. 8. Mount clevis pin on booster assembly from brake pedal. NOTE  Ensure to put the washer while assembly.