SAFARI BSVI - SERVICE MANUAL

DRIVESHAFT (AT) 9 A. Tripot balls B. Needle rollers C. Housing 8. Dry all the parts. Inspect these parts for damage or wear. (If any of the parts are damaged, the entire sub- assembly along with the outer housing needs to be replaced.). 9. After this remove the rubber boot from the axle shaft. B. TRIPOT JOINT ASSEMBLY: 1. Install the new small seal retaining clamp on the neck of the seal. Do not crimp the small seal retaining clamp. Slide the tripot seal into the axle shaft, passing over the seal grooves of the axle shaft towards the CV end of the axle. 2.Place the tripot spider assembly on to the drive axle shaft. Assemble the spider assembly to the axle shaft and tap gently if required. Insert the new circlip ring using the plier Important: Ensure that the ring is fully seated in the groove on the axle. 3.The inboard joint is to contain 186±10g of grease. A minimum of 114g of grease is to be placed inside the tripot housing at the bottom of the bowl. The balance grease to be placed in the tripot seal. Important: The end of the tripot seal must be next to the seal stop on the housing.