SAFARI

113 ENGINE2.2LDICOR SR.NO. COMPLAINT CAUSE REMEDY Excessive piston ring butt/ Replace piston rings Lateral clearance Excessive cylinder bore wear Repair/replace the engine (Excessive blow-by) Incorrect fitment of baffle plate Fit the baffle plate correctly. on head cover Turbo oil return blocked Repair the block pipe. Vaccum leakage fromvaccum lines Check and rectify 5. Low Engine Oil Pressure Low Pressure warning Replace bulb/indicator switch bulb/indicator switch defective Low oil level in sump Top-up Oil pump siezed a) Siezed Replace b) oil pump relief valve stuck Repair/Replace the valve and in open position affected engine parts Main bearing /con rod bearings Replace affected parts & journals excessively worn out Bearing shells peeled off Replace the bearing shell and affected parts, if any Wrong grade of oil Fill in correct grade of oil Diesel dilution Rectify 6. Engine overheating Defective temperature gauge Replace the temperature gauge Less coolant in the system Top up Defective water pump Replace the water pump Cooling fan not working Check fuse/sensor Engine overloaded due to a) Brake binding b) Clutch slippage EMS fault Repair the fault 7. Abnormal Noise from engine Noise from main bearings / Repair/Replace the bearing block conrod bearings block Noise fromAlternator/ps pump Repair/Replace the power bearing steering pump / alternator Noisefrom the hydraulic tappet Check the oil level in engine Timing belt/auxiliary belt Adjust the belt tension/Replace the belt Water pump bearing failure Replace water pump Con Rod bush worn out Replace Con Rod bushes Big end/Main bearings & Replace bearings & affected journals of crankshaft worn out Piston Ring broken Replace piston rings & affected parts Crankshaft broken Replace the affected parts Silencer / Catcon choked Clean the silencer / catcon Air Filter Element choked Replace the air filter element Fuel Filter choked Replace the fuel filter ECU fault Check and rectify or replace the ECU