SAFARI

ENGINE2.2LDICOR CONTENTS Sr.No. Description PageNo. 1. Technical Specification 1 2. List of special tools 2 3. Tightening Torque Table 3 4. Preliminary Inspection of Engine 6 5. Engine Removal and Fitment on vehicle 8 6. Engine Overhaul Procedure(on stand procedures) Removal and Fitment of Alternator,AC compressor and PS Pump&Auxiliary belt adjustment procedure 9 Removal of Cylinder head from cylinder block 12 Dismantling of cylinder head sub-assemblies 28 Inspection of Cylinder head sub-assemblies 31 Assembly of cylinder head sub-assemblies 34 Dismantling of cylinder block sub-assemblies 37 Inspection of Cylinder block sub-assemblies 45 Assembly of cylinder block sub-assemblies 53 Assembly of cylinder head on cylinder block 62 Engine Timing Belt Fitment and setting Procedure 70 8. Engine ServiceData: valve, valve seat 79 valve guide, valve seat insert 80 Camshaft 81 Piston and piston rings 82 Connecting rod 83 Crank shaft 84 Cylinder Block and Assembly Clearances 85 9. Engine SystemSchematic Layouts Cooling System 86 Lubrication System 90 Blow-by system/Crank Case ventilation 93 Air Intake System 95 VacuumManagement system 98 VNT (Variable Nozzle Turbine) Turbocharger 100 EGR (Exhaust gas recirculation) system 109 10. Engine Testing 111 11. Engine Trouble Shooting 112 12. Engine Exploded Views 115 13. Diagnostics ECUandEMSSensors 138 Diagnostic System Installation and Operating Procedure 149 DTC (Diagnostic Trouble Codes) List 163 v