SAFARI

46 BODY 24. PROCEDURE FOR FIXING OF WIND SCREEN GLASS, SIDE FIXED GLASSES & TAIL GATE GLASS (Fig. 29) Before fixing the wind screen glass following preparation needs to be done on glass and body shell flange area. Preparation Preparation on Glass on Body shell Clean the glass with Clean the Body shell Cleaner Terostat 8550 flange area Allow it to dry confirming to glass completely. Assemble with Cleaner Terostat the rubber mould to 8550. Allow it to dry the glass. completely. Apply a thin & even coat Applya thinandeven (Approx. 0.5 mm thick coat (Approx. 0.5 mm wet layer) of primer thick wet layer) of Terostat-8511 on primer Terostat 8521 glass. Allow it to dry on painted surface. for minimum 2 Allow it to dry for minutes. minimum 2 minutes. Fill up the mould groove with sealant Terostat 8590 with the applicator gun. (This sealant at later stage spreads on glass and mating shell flange area, when glass is fixed.) Alter the above preparation mount the glass on the body flange from outside. This operation should be done within 20 minutes of the application of sealant on the glass. After mounting the glass, the same has to be pulled towards inside of body with the help of vacuum cups. Slightly tap the glass all around with hand for proper seating of glass mould. Wipe off the excessive spill off of sealant with clean dry rags. Do not use iso-propanol. Keep the vacuum cups pulled for 10-12 minutes as mentioned above. Do not drive the vehicle for 2 hours. Repeat the above procedure for rear side fixed glasses & Tail gate glass. For tail gate glass, after fixing use 'C' clamp both at LHS/RHS side for holing the glass with flange. Use recommended cleaner, primer & sealant. Fig. 29. 1. GLASSWINDSHIELD 2. WINDSHIELDMOULD 3. GLASSTAILGATE 4. TAILGATEMOULD 5. SIDEWINDOWGLASS 6. FIXED QUARTER GLASS 1 2 3 4 5 6