SAFARI

25 BODY 5. REMOVAL / INSTALLATION OF FRONT / REAR DOOR (Fig. 4 & 5) REMOVAL l Open the door l Remove door inner tr im. Refer 'Removal/ installation of front / rear door inner trim'. l Pry out plastic cover on door mirror mounting screws careful ly from inside of door and disconnect wiring harness connector of the door mirror for front door. l Disconnect all other connectors of electrical components inside the door. If necessary pull out the required portion of plastic membrane. l Remove the wiring harness by pulling out clamps. l Remove the plastic membrane. l Remove rubber grommet provided on the door for wiring harness. l Take out the wiring harness from the door through the hole. l Remove check strap mounting screw on pillar. l Support the door properly and remove mounting screws of top and bottom hinges on the door. l Remove the door. INSTALLATION l Locate the door on the hinges. l Fit the door to top hinge with 2 screws and washers. Fit the door to bottom hinge with 2 screws and washers. Ensure proper alignment of door and tighten the mounting screws. l Fit the check strap on the pillar using a sl. ch. screw (M8x16), spring washer (B8) and tighten the screw. l Insert wiring harness through grommet into the hole provided for harness on the door. Fit the grommet on door. l Apply Butyl Mastic sealant on the door inner panel and fix the plastic membrane on it. l Complete the speaker connections and fit the speaker. Fig. 4 - Front door 1. TOP HINGE 2. CHECKSTRAP 3. BOTTOMHINGE 1 2 Fig. 5 - Rear door 1. TOP HINGE 2. CHECK STRAP 3. BOTTOM HINGE 1 2 3 3