SAFARI

43 4 DLT ENGINE l Clean the area of header plate where the tank sits thoroughly l Insert new tank packing in place without twisting l Clinch the header plate projections with monkey plier. l After clinching confirm dimension of header plate height as 10.2 to 10.6 mm. l Fix the member support & tighten the bolts properly. CAUTION : - l Tank packing shall be replaced every time, when the tank is taken off for servicing. l If any of the clinching projections is broken during the clinching or releasing process, discontinue the servicing & replace the entire radiator by a new one. 2.5 Servicing of Pipe Component, Drain cock pressure cap l Replace the O rings of these component, clean the component while reassemble l Replace the pressure cap with new one if leakage is through even after cleaning the filler neck 2.6 Confirmation of Proper Sealing l After the sealing work is over, assemble the radiator properly. l Subject the assembled radiator to leakage test as per Sr.No. 2.2 CAUTION : If the problem of leakage persists, it is advisable to replace the radiator with new one 3 Radiator Installation l Ensure that all the openings of the radiator are closed properly except the inlet / outlet l Install the radiator on the vehicle ensuring proper alignment, damping etc. as applicable l Connect the inlet and outlet pipes and clamp them properly, Fit the fan shroud and etc. l Fill the radiator with proper quantity of FRESH PREMIXED COOLANT as recommended.