SAFARI

16 ELECTRICALS 7. STARTER MOTOR : Removal : Fig. 8 l Disconnect battery cable from starter solenoid. l Remove nut securing battery cable to starter solenoid. l Remove upper bolt securing starter motor to engine. l Disconnect earth lead from bolt. l Remove starter motor. Fitment : l Clean starter motor and mating faces of starter motor and flywheel housing. l Fit and align starter motor to engine. l Connect earth lead to starter motor upper bolt. l Fit upper bolt securing starter motor to engine and tighten it. l Tighten lower bolts securing starter motor to engine. l Connect battery cable to starter solenoid, fit nut and tighten it. Trouble Shooting : Start the Engine a) Engine not cranking at all l Check Battery for connection l Ensure Battery is in healthy condition l Tighten starter motor terminals l Check continuity as per circuit diagram l Fix the connector properly l Replace relay if found faulty l Replace ignition switch if found faulty l Replace starter motor. b) Engine cranking but not starting l Tighten starter motor terminals l Ensure Battery is in healthy condition l Replace starter motor l Check & replace fuel pump. Fig. 8 c) Engine does not start / not starting in cold conditions l Check Battery for connection l Ensure Battery is in healthy condition l Tighten glow plug terminals l Replace glow plug l Replace glow plug temp. sensor l Replace glow plug timer. d) Engine does not STOP after ignition is switched OFF l Check wiring continuity l Replace ignition switch if found faulty l Check & replace fuel pump. Electrical Circuit Diagram for Starting & Charging System may also be referred. Starter Motor Starter Solenoid