SAFARI

18 SUSPENSION 6D. INSTALLATION OF FRONT ANTIROLL BAR (Ref. Fig.18) l Position the anti roll bar between the brackets on lower wishbone. l Install cup, rubber bush & washer on antiroll bar mounting bolt. Insert mounting bolt in mounting bracket on lower wishbone. Install cups, rubber bushes, sleeve, antiroll bar & nyloc nut on mounting bolt properly. Tighten nyloc nut such that bolt end should project 10 to 12 mm above nyloc nut. l Apply silicon grease molykote 33 (medium) on antiroll bar over bearing width of bearing block to be mounted on chassis frame. Fit bearing block and mounting clamp with hex. screw, spring washer and bright washer. l Tighten bearing block clamp mounting screws to 4.9 mkg. torque. l Ensure equal gap between wishbone and antiroll bar on both sides. 6E. INSTALLATION OF FRONTWHEELS l Install the front wheels on the hub assembly and tighten the wheel nuts by hand. l Remove the supports, supporting the chassis long member. l Tighten the wheel nuts to a torque of 12-15 mkg. Note Hold the steering wheel and tighten the castle nuts of stub axle top mounting ball joint and stub axle bottom mounting ball joint to 12-15 mkg. torque. Lock the castle nuts with split pins. 6F. INSTALLATIONOF TORSION BAR (Fig.19) l Assemble wheels, if removed earlier. l Jack up chassis from behind front wheels from (RH & LH) side and adjust the chassis height to (Top of chassis at the front Location hole) 550 + 3 mm. (Alternatively adjust the distance between upper wishbone mounting bracket and lower wishbone to approx. 295 mm or angle of lower wishbone to approx. 6 0 as shown in the fig.20) Fig. 20 - Lower wishbone height adjustment Fig. 21 - Installation of torsion bar l Apply a light coat of ‘Servo Molex grease 3% MoS2' to the splines of the torsion bar. l ‘R’ and ‘L’ are marked at one end of RH and LH torsion bars respectively. Install unmarked end of torsion bar RH to the bracket on lower wishbone of RH side. Similarly install torsion bar LH. (Fig. 21) l Assemble the levers on the torsion bar at rear end, such that after putting one nut, 1 to 3 mm protrusion of the anchoring bolt is maintained for Safari 4x4 and 4x2. UPPERWISHBONE MOUNTING BRACKET LOWERWISHBONE MOUNTING BRACKET