SAFARI

5 4 DLT ENGINE CONTENTS Sr. No. Description Page No. 1. Technical specification 7 2. Schematic circuits of various systems on engine 8 a) Lubrication system 8 b) Cooling system 8 c) Fuel system 9 d) EGR system 9 e) Engine Breathing System / Oil separator sectional view 10 3. Viscous fan drive 11 4. Special tools 12 5. Preliminary inspection of engine 13 6. Removal of engine from vehicle 15 7. Engine dismantling procedure 17 8. Checking viscous fan drive 18 9. Cylinder head dismantling 30 10. Tightening torques 32 11. Repair data 34 12. Inspection and cleaning 40 13. Service instruction for aluminium radiators 42 14. Cylinder Block assembly 44 15. Removal, installation and machining of cylinder liner 47 16. Engine assembly procedure 63 17. FIP timing setting procedure (MICO) 74 18. Fuel injection equipment schematic layout & function (LUCAS) 78 a) Lucas DPC FIP - Hydraulic Circuit 79 b) Lucas FIP Euro - III 80 c) Lucas DPC FIP - Feautres 81 d) Air Venting 82 e) Idle Speed Setting 83 f) Antistall Setting 84 g) Fault Diagnosis fuel injection system 85 h) Fault Diagnosis injectors 86 i) Fault Diagnosis smoke 87 19. FIP Timing Setting Procedure (LUCAS) 88 20. Fuel Tank & Hoses 90 21. Turbocharger 98 22. Exhaust system 99 23. EGR system (For Euro III) 101 Catalytic converter care & maintenance 101 24. Accelerator Cable 104 25. Engine testing 106 26. Trouble Shooting 107 Engine 4 DLT