SAFARI

48 GEAR BOX G-76 SUB ASSEMBLY OF GEAR BOX HOUSING - REAR HALF Refer fig. 91 Mount gear box housing - rear (80) on the work stand. Check for all mounting studs. Fit roller - detent plate (106) in pressure plate 5th gear (133), if removed earlier. Fit pressure plate 5th gear above pressure plate - Reverse speed (132). Fit hex. screw (102), bright washer (103), spr. washer (104) and nut (105). Fit pressure plate Reverse speed in the housing - rear. Tighten hex. screw (130) with spr. washer (131) Fit main shaft and counter shaft bearing outer races in the housing half. Assemble plunger Reverse gear detent (137) along with spring (136) in the housing such that its taper face is towards roller. Tighten threaded plug (135). Ensure correct orientation of detent. Assemble spring - detent plate 5th gear (134) and tighten threaded plug (135a) Fig. 92 Fit assy. selector lever (108) along with roller selector lever (107) Locate straight end of torsion spring (111) in the hole of selector lever pin and place tubular spacer (110) in the torsion spring. Locate bearing block (98) over torsion spring and tighten hex bolt (99) along with bright washer (101) and spring washer (100) in the housing. Fig. 93 Fig. 93 Fig. 92 Fig. 91