SAFARI

5 GEAR BOX G-76 CONTENTS SR. NO. DESCRIPTION PAGE NO. 1. Construction i. Sectional View 07 ii. Exploded Illustrated View 11 iii. List of Parts 13 2. Technical Specifications 16 3. Special Tools List 17 4. Removal of G-76 gear box from Vehicle 18 5. Dismantling of Gear Box 19 6. Disassembly i. Drive Shaft 26 ii. Main Shaft 26 iii Counter Shaft 29 iv. Gear Box Housing Rear Half 30 v. Gear Case Cover Front 31 vi. Gear Case Cover Rear 31 7. Assembly of Sub-Assemblies i. General Instructions 32 ii. Identification Parameters 33 iii. Engaging Gears 1st/2nd, 3rd/4th, REV/5th 35 iv. Main Shaft 36 v. Counter Shaft 39 vi. Drive Shaft 39 8. Measurement of Control Dimensions 40 9. Sub- Assembly i. Gear Box Housing Cover Front 46 ii. Gear Box Housing Cover Rear 46 iii. Shifter and Selector Shafts 47 iv. Gear Box Housing Rear Half 48 10. Assembly of Gear Box 49 11. Assembly of Gear Shift Linkage 54 12. Installation of Gear Box on Vehicle 55 13. Troubleshooting 56 14. G-76 Improvements -Supplement 57 Gear Box