SAFARI

28 BODY 21a. PROCEDURE FOR REMOVAL / ASSEMBLY OF ROOF LINING EX version / Roof AC version 1. Recover AC gas with recovery machine. 2. Remove front and rear door primary rubber moulds. 3. Remove screw caps at roof AC cover trims' remove all 10 screws of cover trim. (5 screws for each cover trim). Remove cover trims. 4. Disconnect liquid & vapour lines from RH side of roof AC. Take off drain tubes from LH, RH side & tie them at 'B' pillar so that they will not fall inside 'B' pillar. 5. Disconnect wiring harness connectors of roof AC. Also take off the screw used for clamping earth wire on body. 6. Remove 4 nos. of M8 bolts that clamp roof AC to roof. (2 LH side & 2 RH side each). Roof AC to be held cautiously so as not to let roof AC load fall on one side only. 7. Remove middle roof lamp (mind the wiring connectors), tail gate primary rubber mould, rear header trim, LH & RH roof header trims, LH & RH side 'C' and 'D' pillar trims. 8. Remove LH & RH sun visors, front roof lamp (mind the wiring connectors), LH & RH 'A' pillar trims, and sun visor mould. 9. Remove rear roof lamp (mind the wiring connectors) and near-roof grab handles. 10. Remove 6 nos. of roof fixing buttons cautiously so as to prevent roof-liner bending. 11. Take out roof-liner from tailgate side, also keep the foam spacer at the roof AC top carefully as it is required while re-assembling roof-liner back in vehicle. PROCEDURE FOR ASSEMBLY OF ROOF LINING EX version / Roof AC version 1. Check that all 8 nos. of roof insulation foam pieces are OK and not loosened while removing roof-liner. Check if all 4 foam pieces at 'B' pillar top are in place (2 each side). 2. Check that all 'J' spire clips are in place. 3. Take roof-liner in from tailgate side and put with 6 buttons. 4. Assemble sun visor moulding, rear roof lamp and roof grab handles. 5. Insert roof AC top center foam assembly in the roof AC mounting slot, such that trapezoidal foam pieces are facing down and are adjacent to roof AC slot lines of roof-liner. 6. Mount roof AC on roof with 4 nos. of M8 bolts. 7. Connect liquid & vapour line pipes, wiring harness, wiring earth, and drain tubes. 8. Assemble cover trims using 10 screws. 9. Mount front roof lamp, LH & RH sun visors. 10. Put 'A' pillar trims, 'C' & 'D' pillar trims, roof header trims and rear header trim. 11. Put primary rubber moulds at tailgate, at 'A' pillar trims and 'B' pillar trims.