SAFARI

107 4 DLT ENGINE SR.NO . COMPLAINT CAUSE REMEDY 1. Engine does not crank Electrical connection Correct themat proper place loose/came out Battery discharge Recharge/replace the battery StarterMotor not working Repair/Replace the startermotor Main line switch defective Replace the main line switch 2. Engine Cranks but No Diesel Fill in Diesel does not start (for Diesel) Fuse for engine stop blown Replace the fuse. Fuel filters choked Replace the fuel filters. Solenoid switch on FIP Replace the solenoid switch malfunctions Air Cleaner choked Replace the Air cleaner filter Engine seized Repair/Replace engine Exhaust systemchoked Clean the exhaust system Hydrostatic lock due to Repair/Replace the engine cylinder head gasket down Valve train failure due to Repair/Replace the engine timingbelt failure/breakage Glowplugs defective Check / Replace 3. Engine Seizure Low coolant level Replace affected parts Cooling fan not working Check belt tension Thermostat failure Replace affected parts Radiator hose leakage -Do- Radiator leakage -Do- Water pumpdefective/pump bearingdamaged -Do- Fanbelt loose/broken Replace the affected parts FIP timing incorrect/defective -Do- 4. High EngineOil Oil leakage from :- Consumption a) Crankshaft front oil seal Replace the oil seal b) Crankshaft rear oil seal Replace the oil seal c) Sump gasket Tighten sump screws/Replace gasket. d) Oil cooler Tighten the fastener/Replace oil cooler. e) Oil filter Tighten the filter/Replace oil cooler f ) Crankshaft head front oil seal Replace the oil seal. g) Crankshaft head rear oil seal Replace the plug. h) Cylinder head cover gasket Replace the gasket i) Cylinder head cover warpage Replace cylinder head cover j) Oil seal on valve guide Replace the oil seal* k) Valve guide worn out Replace the valve guide Excessive oil filling Fill the oil to correct level Excessive piston ringbutt/ Replace piston rings Lateral clearance Excessive cylinder bore wear Repair/replace the engine (Excessive blow-by) TROUBLE SHOOTING