SAFARI

ENGINE 114 Fig. 11 Fig. 8 Fig. 9 Fig. 10 ASSEMBLY AND INSTALLATION OF VACUUM PUMP Fig. 6 and 7 1 Insert bearing shells into connecting rod and connectingrodcap. Applycleanoil tobearingsurface. 2 Install connecting rod and bearing cap on camshaft eccentric with bearing shells. Ensure locating lug of bearing shell is on top side. Tighten to specified torque. 3 Install piston rings on piston using expander. Ensure that ‘TOP’ mark on 1st, 2nd and 3rd ring faces piston crown. Fig. 8 4 Position piston on connecting rod and install piston pin. Fit circlip. 5 Apply clean oil to piston and cylinder sleeve bore surface. Compress piston rings with clamping strap, 2576 5890 02 09. Fig. 9. Insert cylinder sleeve over piston. 6 Screw cylinder sleeve mounting bolts to crankcase and tighten them to specified torque. 7 Check protrusion of piston crown from cylinder sleeve surface with a depth gauge. Select gasket betweencrankcaseandcylinder sleevetobringpiston protrusion within specified value. Fig. 10. 8 Unscrew cylinder sleeve mounting bolts and remove cylinder sleeve. Fit selected gasket between crankcase and cylinder sleeve. Install cylinder sleeve in position. Before assembling cylinder sleeve stagger ring gaps, so that they are not in one line. Tighten mounting bolts to specified torque.