SAFARI

ENGINE 59 Fig 2 Fig 3 Fig 4 Fig 1 Removal of Injectors 1. For HP pipes removal (Rail to Injectors), refer HP pipes removal procedure and follow the cleanliness procedure. Plug the ports where ever mentioned. 2. Disconnect and remove all the back-leak pipes and immediately blank the injector nipples and hoses with suitable plugs.(Fig: 1). 3. Using a pair of long-nose pliers disconnect the injector electrical connector and move the connector clear of the working area. Plug the connector hole and the back-leak nipple with the appropriate plugs from the service kit. (Fig: 2). 4. Unscrew the Injector Claw mounting screws with a suitable socket or spanner and remove the claw along with the spherical washer. (Fig: 3). NOTE Replace the clamp mounting screw and washer every time it is removed. Then remove the injectors with sealing copper washer one by one. If the Injector is stuck in the bore use tool no. 2699 5890 0607 to remove the same. 1. Clean the Injector bore. 2. Plug the Injector Bores with a cloth or apply a sticking tape to avoid entry of foreign particles / objects in the combustion chamber. NOTE : The injector must not be dismantled nor should the nozzles be cleaned, even with an ultrasonic cleaner. If the injector is faulty in any way it must be replaced.