SAFARI

ENGINE 46 ASSEMBLY OF ENGINE ON VEHICLE Check engine mounting pads for wear. Replace the mounting pads if necessary. l Mount the engine on the vehicle aligning the mounting brackets. l Tighten the engine mounting bolts to the specified torque. l Assemble Alternator, A/C compressor with driving belts l Assemble radiator and inter cooler l Connect exhaust pipe line l Fit the air filter l Connect all pipes and hoses of cooling and air intake system l Connect AC pipe lines l Connect the hoses connecting to vacuum pump to EGR and brake booster. l Mount sedimenter and filter assembly. l Connect sedimenter to tank and filter to HP pump. l Fit the oil filter assembly and connect the oil pressure switch. l Fit the battery and ECU. l Connect the power steering connections. l Fill specified quantity of oil and of specified grade. l Fill coolant in the engine of the specified grade and specified quantity. l Fill the specified quantity of power steering oil of specified grade l Charge the A/C system. l Press the Pear pump until it becomes hard l Connect all electrical and earthing connections. l Crank the engine momentarily and let the oil and coolant circulate in the system. l Check for abnormal engine noise. Identify the source and rectify. l Confirm whether oil pressure lamp and engine check lamp is switching off after engine is started. l Check for any leakages, rectify if necessary. l Check HVAC system for correct functioning. l Check ' 'CHECK ENGINE' ' lamp. If it glows continuously diagnose the system using diagnostic tool.