SAFARI
ENGINE 14 TIGHTENING TORQUES Sr. No. Description Torque (kgm) 1. Injector Claw mounting Bolts: - 2.3 +/- 0.3 2. Nut holding Injection Pump gear: - 6.0 +/-0.8 3. HP pump mounting bracket: - 2.0 +/- 0.4 4. Pump rear support: - 3.35+/- 0.5 5. Rail Mounting bolts: - 2.8+/- 0.4 6. HP line Coupling nut: - 3.5 +/- 0.5 7. Accelerometer/ Knock sensor - 2.0 +/- 0.3 8. Cam Sensor: - 1.0 +/- 0.2 9. Crank Sensor: - 1.0 +/- 0.2 10. Piston cooling nozzle bolts: - 2.5 11. TC mounting bolts: - 2.5 12. A/C compressor to AC compressor bracket: - 3.2 13. Alternator to bracket bolt: - 2.0 14. Alternator/AC compr. Bracket to Crank case: - 2.3 15. Radiator mounting screws: - 2.0 16. Radiator mounting M8: - 2.0 17. Intercooler mounting M8: - 2.0 18. Main bearing cap bolts 5 - Furthur rotation of 90 0 to 110 0 19. Counterweight bolts (if fitted) - 6 20. Connecting rod bearing cap bolts - 9 21. Cylinder head nuts - 1 st stage – 6 - 2 nd stage – 9 - 3 rd stage – 11 22. Delivery valve holder - 4.5 23. Cap nuts on high pressure injector lines - 3.3 24. Rocker arm support bolts - 10 to 11 25. Cylinder head cover bolts - 2.5 26. Push rod chamber cover bolts - 0.4 to 0.6 27. Oil cooler to cylinder block - 3.5 28. Screw plug for oil gallery at front and rear end - 6 of crank case 29. Timing gear housing on crank case - 4.5 30. Timing gear housing cover bolts - 0.7 to 0.9 31. Camshaft thrust washer to crank case - 2.5 to 3
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