SAFARI

56 GEAR BOX G-76 Apply grease on spherical seat of shifter shaft end. Check for condition of bush shifting yoke. Slide shifting yoke over spherical seat of shifter shaft. Align its hole with shaft hole such that projected end of the bush is towards right hand side. Fit cylindrical pin. Slide spring clip over the under cut of shifting yoke. Fit oil drain plug, breather and reverse indicator switch. 25. ASSEMBLYOF GEAR SHIFT LINKAGE Refer Fig. 128 Check condition of bush fitted at the bottom end of gear shift lever. Apply light coat of grease over gear shift lever ball seat and also on inner surface of bush. Press bush over ball seat. Slide ‘O’ ring over bush. Then press bush along with the gear shift lever inside the housing bore of extension arm such that arrow marks on the bush are perpendicular to the arm. Lock the bush by turning it clockwise by 90°. Slide rubber bellow over bottom end of gear shift lever and fit over collar of extension arm bore housing. Press bush from one side in bore at front end of extension arm. Fill some grease inside bore fromother side and then press another bush inside the bore. Apply light coat of grease over outer surface of bush and bracket flanges. Align front end of extension arm between flanges of extension armbracket. Then insert pin alongwithTeflon washer through flange and bracket bush hole. Slide another teflon washer over pin fromother end and then fit circlip. Check both pin ends of shift link. Apply grease over pins and also inside the bushes of shifting yoke and gear shift lever bottom end. Fig. 127 Align gear shift lever such that its bend is towards rear side. Fit spring washer and plain washer over both pins of shift link. Fit shift link end with longer pin in shifting yoke bore and other end with smaller pin in gear shift lever bottom bush bore simultaneously from LH side. Fit plain washer & spring washer and then fit circlip over both pins. Slide rubber seal of extension arm to tunnel over extension arm rear end bore housing. Slide rubber bellow over gear shift lever knob. Fit hex lock nut (spacer for TATA mobile) and then gear shift lever knob at threaded end of gear shift lever. Fix position of knob aligned with the direction of driving. Tighten hex lock nut. Check movement of gear shift lever for proper engagement of all gears. Fill recommended oil to specification up to plug level. Tighten oil filler plug to 2.5 mkg.