SAFARI

9 GEAR BOX G-76 Remove the two nuts and bolts between the gearbox rear case cover and rubber mounting on the cross member. Remove the two nuts between the cross member and the rubber mounting. For 4x4 vehicles Disconnect extension arm support bracket form transfer case housing. Disconnect electrical connector of electrical shift motor and speed sensor. Disconnect electrical connector of vehicle speed sensor, in case of petrol engine. Disconnect front and rear propeller shaft from transfer case end. Slide the propeller shaft side ways. Remove circlip from both ends of shift link and take it out along with Teflon washers. Remove circlip and take out pin along with Teflon washers to disconnect extension armbracket. Remove extension arm assembly. Disconnect and remove clutch slave cylinder from clutch housing. Disconnect Speedo cable and connector from reverse indicator switch. Remove clutch housing front sheet metal cover. Loosen and remove clutch housing mounting bolts. Loosen and remove gear box adapter housing support - Rear mounting bolts. (4x2) / adapter housing (4x4). Lift the gear box (4x2) / transfer case, gear box assembly (4x4) from rear and support the engine suitably. Remove cross member supporting gear box, from the chassis. Pull out gear box (4x2) / gear box along with transfer case (4x4) to disengage drive shaft from the clutch plate splines. Lower the assembly carefully. Loosen the adaptor housing bolts and separate gear box and transfer case. (4x4) Fig. 10 Fig. 11