SAFARI

65 4 DLT ENGINE I nsert piston pin. Fit piston pin spring clip Refer Figure 123 A pply oil on piston, piston rings, cylinder bore and bearing shells. T urn crank shaft and bring crank pin journal to top most position onto which connecting rod with piston is to be fitted. I nsert connecting rod with piston upto piston rings into cylinder bore with arrow on piston crown pointing towards front. Clamp piston ring compressor over piston rings such that piston with piston rings can slide inside it. Refer Figure 124 P ush piston gradually inside cylinder bore using wooden handle of mallet till connecting rod locates on crank pin journal. Slowly rotate crank shaft, simultaneously pushing piston till crank pin journal reaches BDC position. I nstall connecting rod bearing cap with bearing shell on connecting rod ensuring that bearing shell lugs are on same side. T ighten connecting rod bearing cap mounting nuts to specified torque. Refer Figure 125. Fig. 123 Fig. 124 Fig.125